Distributed Control System Market 2023: key players, growth and demand drivers to 2028

According to a research report "Distributed Control System Market by Component (Hardware, Software, Services), Application (Continuous, Batch-Oriented), End-user (Oil & Gas, Power Generation, Chemical, Food & Beverages, Pharmaceutical, Metal & Mining), Region - Global Forecast to 2028" published by MarketsandMarkets, the distributed control system market is projected to reach USD 26.7 billion by 2028 from an estimated USD 19.9 billion in 2023, at a CAGR of 6.1% during the forecast period.

A distributed control system (DCS) is an industrial automation solution widely utilized in process industries. Its main function is to enable plant control through a network of supervisory and control elements distributed throughout the facility. DCS is commonly employed in industries like food & beverages, pharmaceuticals, and petrochemicals, where it efficiently manages manufacturing processes. These industries often involve continuous or complex batch-oriented production methods, and DCS effectively oversees and optimizes these processes for enhanced efficiency and productivity.

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The Services segment, by component, is expected to grow at the highest CAGR during the forecast period.

Based on component, the distributed control system market has been segmented into software, hardware, and services. During the forecast period, the services segment is projected to experience the highest growth in the Distributed Control System (DCS) market. DCS services encompass a wide range of offerings, such as maintenance, installation, upgrades, plant asset management, alarm management, lifecycle services, migration services, consulting, simulation, training services, and technical assistance. The growing demand for plant optimization in various industries is a significant driver for the expansion of the services segment in the DCS market. As industries strive to enhance their operational efficiency and productivity, the need for expert services to implement, maintain, and optimize DCS solutions becomes increasingly essential, contributing to the rapid growth of this segment.

The Power Generation segment, by end-use industry, is expected to be the second largest segment during the forecast period

This report segments the distributed control system market based on application into eight segments: Oil & Gas, Power Generation, Chemicals, Food & Beverages, Pharmaceutical, Metals & Mining, Paper & Pulp, and Others. Power Generation segment is expect to hold the second largest share during the forecast period. The growth is attributed by the increasing foreign investments in upgradation and modernization of power grid infrastructure especially in Asia Pacific, North America and Europe region. The distributed control systems (DCS) plays an crucial role in this modernization effort by enabling advanced automation and control capabilities within the power grid.  Further, distributed control systems are used in coal-fired power plants, gas-fired power plants, nuclear plants, hydropower plants, solar power plants, and wind power plants for process automation due to their ability to integrate PLCs, third-party controls, safety systems, and turbomachinery controls.

Asia Pacific is expected to be the largest region in the distributed control system market

Asia Pacific is expected to be the largest distributed control system market during the forecast period. The Asia Pacific region, comprising major economies such as China, India, Japan, and South Korea, are witnessing significant growth for due to rapid regional industrialization, urbanization, and economic growth, which are leading to the installation of new distributed control systems. Rising investments in power generation industry is expected to support market grow in Asia Pacific as it can attribute to the increasing demand for power from various areas, which in turn increases the demand for the distributed control system.  Moreover, the automation is increasing in APAC across various industries because of the rising need for high-quality products and increasing production rates.

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Some of the major players in the distributed control system market are Siemens (Germany), ABB (Switzerland), Schneider Electric (France), Emerson Electric Co. (US), and Honeywell International Inc. (US). The major strategies these players adopt include new product launches, contracts, agreements, collaborations, partnerships, acquisitions, and investments & expansions.

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Distributed Control System Market To Observe Exponential Growth By 2021-2026

New Revenue Pockets: 

The Distributed control system market is expected to grow from an estimated USD 17.5 billion in 2021 to USD 23.2 billion by 2026, at a CAGR of 5.8% during the forecast period. 

Booming power sector and augmented power generation capacities worldwide offer huge opportunity for Distributed control system market.  There has been a steady increase in the global demand for power, due to which substantial investments have been made, especially in regions such as the Middle East, Asia Pacific, and Africa, to augment the power generation capacities. Investments in conventional power generation in Middle Eastern countries such as Egypt and Oman and renewable power generation in Asia Pacific and African countries such as China, India, and South Africa have been planned to meet the increasing demand for power.

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Asia Pacific is expected to grow at the highest CAGR during the forecast period. Asia Pacific region has been segmented, by country, into China, India, Japan, South Korea, and Rest of Asia Pacific. Rest of Asia Pacific includes Indonesia, Thailand, Bangladesh, Australia, Laos, Cambodia, Myanmar, and Vietnam. The Distributed control system marketin this region is expected to grow due to rapid regional industrialization, urbanization, and economic growth, which are leading to the installation of new DCS.

A distributed control system (DCS) is employed for the handling of processes and plants to provide better control, safety, and product efficiency and quality at plants. Distributed control systems find applications in industries such as oil & gas, power generation, paper & pulp, food & beverages, pharmaceuticals, and chemicals to mainly control manufacturing through two processes: batch-oriented and continuous. The batch-oriented process is used when the production is carried out in subsequent batches, while the continuous process is used for the production type where the production flow does not involve any interruption. Distributed control systems localize the control functions near the process plant. which helps reduce the requirement of monitor/screen, as the process variables can be monitored remotely and decision can be taken accordingly.

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The Distributed control system market, by shipment scale, into large, medium, and small. The Distributed control system market, by component, into up to hardware, software and services. The Distributed control system market, by application, into continuous and batch-oriented process. The Distributed control system market, by end-use industry, into oil & gas, power generation, chemicals, food & beverages, pharmaceuticals, metals & mining, paper & pulp, and others, which includes cement, glass, sugar, and water & wastewater treatment.

The software segment is expected to hold the highest market share during the forecast period. The software segment includes IT applications such as advanced process control systems, controller integration with DCS, technology libraries, telecontrol software, connectivity solutions, parameter control and materials management systems, process optimization and process safety solutions, and advanced software and virtualization solutions. It offers a common platform for devices to connect and operate.

The continuous process market, by application, is expected to hold the highest market share during the forecast period. The continuous process segment accounted for the largest share of 66.4% in 2020. The continuous process is a method where the manufacturing process is carried out without any interruption and is generally preferred when producing large quantities. It is the faster-growing application in the Distributed control system market. The continuous production process is used in oil & gas, chemicals, power generation, and water & wastewater treatment industries and is one of the more efficient and profitable methods of production. The use of distributed control systems in nuclear as well as renewable sectors in the power generation industry and in upstream and downstream activities in the oil & gas industry are the major factors driving the continuous process segment. The increasing production of chemicals and the growing demand for distribution control systems in the refining industry also contribute to the segment’s growth. 

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The oil & gas market, by end-use industry, is expected to hold the highest market share during the forecast period. The oil & gas segment accounted for the largest market share of 25.9% in 2020. The oil & gas segment, consists of petrochemicals, refining, and oil & gas extraction. Oil & gas is one of the largest industries in terms of revenue generation for the Distributed control system market and is classified into 3 major sectors—upstream, midstream, and downstream. The upstream sector involves the extraction, development, and production of crude oil and natural gas, the midstream sector includes the transportation and storage of crude oil and refined petroleum products, and the downstream sector consists of companies involved in refining crude oil, producing petroleum products, and selling these products through wholesale and retail channels. The processes carried out in this industry are highly complex, lengthy, and critical. Distributed control systems are widely applied across all sectors of the oil & gas industry, as these systems ensure safety, reliability, and profitability in oil & gas operations. 

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Distributed Control System Market will continue registering positive growth between 2021 and 2026

According to the new market research report “Distributed Control System Market by Shipment Scale (large, medium, small), by Component (hardware, software, services), Application (continuous process, batch-oriented process), End-use Industry, and Region – Global Forecast to 2026 “, published by MarketsandMarkets™, The Distributed Control System Market size will grow to USD 23.2 billion by 2026 (forecast year) from USD 17.5 billion in 2021 (estimated year), at a CAGR of 5.8% during the forecast period. Distributed control system (DCS) is A distributed control system (DCS) is employed for the handling of processes and plants to provide better control, safety, and product efficiency and quality at plants. Distributed control systems find applications in industries such as oil & gas, power generation, paper & pulp, food & beverages, pharmaceuticals, and chemicals to mainly control manufacturing through two processes: batch-oriented and continuous. The batch-oriented process is used when the production is carried out in subsequent batches, while the continuous process is used for the production type where the production flow does not involve any interruption. Distributed control systems localize the control functions near the process plant. which helps reduce the requirement of monitor/screen, as the process variables can be monitored remotely and decision can be taken accordingly.

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The software segment is expected to dominate the Distributed Control System Market, by Component, during the forecast period.

The software segment accounted for the largest share of 45.1% of the Distributed Control System Market in 2020. The software segment includes IT applications such as advanced process control systems, controller integration with DCS, technology libraries, telecontrol software, connectivity solutions, parameter control and materials management systems, process optimization and process safety solutions, and advanced software and virtualization solutions. It offers a common platform for devices to connect and operate. Upgrades to existing software, increased use of distributed control systems in cloud computing technologies, and upcoming technologies such as IoT are the major drivers of the software segment of the DCS market. The software solutions are cost-effective and can be replaced and upgraded easily.

The continuous process segment is expected to dominate the DCS market, by application, during the forecast period.

The continuous process segment accounted for the largest share of 66.4% in 2020. The continuous process segment, by application, is projected to hold the highest market share during the forecast period. The continuous process is a method where the manufacturing process is carried out without any interruption and is generally preferred when producing large quantities. It is the faster-growing application in the Distributed Control System Market. The continuous production process is used in oil & gas, chemicals, power generation, and water & wastewater treatment industries and is one of the more efficient and profitable methods of production. The use of distributed control systems in nuclear as well as renewable sectors in the power generation industry and in upstream and downstream activities in the oil & gas industry are the major factors driving the continuous process segment. The increasing production of chemicals and the growing demand for distribution control systems in the refining industry also contribute to the segment’s growth.

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The oil & gas segment is expected to dominate the Distributed Control System Market, by end-use industry, during the forecast period.

The oil & gas segment accounted for the largest market share of 25.9% in 2020. Oil & gas is one of the largest industries in terms of revenue generation for the DCS market and is classified into 3 major sectors-upstream, midstream, and downstream. The upstream sector involves the extraction, development, and production of crude oil and natural gas, the midstream sector includes the transportation and storage of crude oil and refined petroleum products, and the downstream sector consists of companies involved in refining crude oil, producing petroleum products, and selling these products through wholesale and retail channels. The processes carried out in this industry are highly complex, lengthy, and critical. Distributed control systems are widely applied across all sectors of the oil & gas industry, as these systems ensure safety, reliability, and profitability in oil & gas operations.

Asia Pacific is expected to lead the DCS market

Asia Pacific accounted for a 32.3% share of the Distributed Control System Market in 2020. The countries covered in the region are China, Japan, South Korea, India, and the Rest of Asia Pacific. The market is expected to grow due to booming power sector and augmented power generation capacities worldwide, growing industrial infrastructure, and increased use of renewable and nuclear energy for power generation.

The DCS market is expected to grow in countries such as China and India due to infrastructural expansions, ongoing power generation projects, and technological innovations. The Distributed Control System Market in this region is expected to grow due to rapid regional industrialization, urbanization, and economic growth, which are leading to the installation of new distributed

China is one of the largest markets for distributed control systems and the fastest-growing economy in the world. The government is continuously supporting clean energy projects and focusing on reducing carbon emissions, which would lead to strong growth rate of the power industry in the future. The rapid economic growth would increase the demand for power. Which would need greater investments in power plant infrastructure to fulfill the demand. Hence, investments in such areas would boost the demand for distributed control systems. Automation is increasing in APAC because of the rising need for high-quality products and increasing production rates. It also helps reduce labor costs and human interference.

The region is the largest energy consumer globally, with China and India leading the growth in power generation and consumption. Distributed Control System Market has tremendous potential in Asia Pacific, mainly due to the rapid economic growth in China.

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The key players include ABB (Switzerland), Schneider Electric (France), Emerson (US), Siemens (Germany), and Honeywell (US).

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Distributed Control Systems Market 2022 | DCS Market Leader – ABB, Siemens, Honeywell, Yokogawa, Emerson, Schneider Electric, General Electric, Rockwell, Toshiba

The global distributed control systems market is projected to reach USD 20.33 billion by 2022, at a CAGR of 4.97%, from 2017 to 2022. This growth is primarily driven by the increased use of renewable and nuclear energy for power generation and booming power sector and augmented power generation capacities worldwide.

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Asia Pacific is expected to be the largest market for DCS followed by North America till 2022. The global market is dominated by a few players including ABB (Switzerland), Emerson (US), Siemens (Germany), Honeywell (US), and Schneider Electric (France).

The major strategies adopted by the players include contracts & agreements, new product launches, expansions and investments, mergers & acquisitions, and joint ventures and collaborations. Contracts & agreements was the most commonly adopted strategy from 2014 to August 2017. Industry players also adopted new product developments, which was the second most widely followed strategy, during the same period.

ABB is a leading manufacturer of electrical products. The company operates through 4 segments, namely, power grids, electrification products, discrete automation and motion, and process automation. It offers distributed control system products through its process automation segment. The company offers a wide range of products and software for distributed control (DCS) systems. ABB mainly focuses on the human factor and, hence, provides interfaces between panels and complete control room systems to drive productivity, quality, and safety. ABB operates in more than 100 countries across Europe, the Americas, and Asia, Middle East and Africa (AMEA). It has approximately 320 operating and holding subsidiaries worldwide, including ABB India Limited, ABB Argentina, ABB Canada, and ABB Beijing Drive Systems. In May 2016, ABB was awarded a contract by TAKRAF GmbH to provide a complete power and automation solution to the company.

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Emerson provides manufacturing products and services to a wide range of commercial and consumer markets worldwide. The company operates through 4 segments, namely, process management, climate technologies, industrial automation, and commercial and residential solutions. It offers distributed control systems (DCS) through its process management and industrial automation segments. The company’s process management segment offers both systems and software to end-users. Emerson’s most popular DCS systems are Ovation and DeltaV. It provides its services to various industries such as oil & gas, refining, chemicals and power generation, pharmaceuticals, food and beverage, pulp and paper, and metals and mining. In 2016, 42% of Emerson’s process management segment’s revenue was generated in North America. This was followed by Asia Pacific and Europe, accounting for 23% and 19%, respectively, in the same year. The company has 220 manufacturing locations and operates in 150 countries. In September 2017, the company launched the DeltaV PK controller, an advanced version of the DeltaV distributed control system.

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